Automotive parts need the utmost consistency and precision when being made on the production line machines. Automotive manufacturers focus on strategic welding process that integrates automation technology for safer, faster and profitable production line and strive to have solution for flexible profile welding suitable to various automotive component parts.

Welding automation typically uses robots, Linear motion guides or ball screws for accuracy while high precision AC servo motors mounted to achieve X,Y,Z coordinates in programming to increase the performance of production weld up to ±0.1mm interpolation repeatability.. Multi axis Motion controller and Programmable logic controller with modular design supports high frequency PTO to operate servo motors following specific path smoothly along with correction as needed for Torch. Welding is most complex manufacturing process that actuates Controller to operate Servo motors on fast Ethernet communication to transfer better dimensional data achieving high precision welding for ease of wiring and reduce electrical maintenance.

Computer based software makes operation inevitable for profile programming enabling manufacturers to insert multiple coordinates desirable to various automotive components. AC Servo motors carrying high payload capability enhance the operation to weld heavy car body panels precisely while ball screw and Gear box mechanism makes operation repeatable to meet high weld standards.

LUBI offers future proof solution to automotive manufacturer build their machines with flawless design connecting high precision linear ball screws and low backlash gear box for accurate axis position. It also provides 32bit & 64bit Motion control system for position accuracy & AC servo System which optimizes closed loop motion control system with safety interlocks. Customer can also employ LUBI’s IIoT software integrated for Cloud storage & Data monitoring of machine alerts, production data and online modifications for flexible program orientation.

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