Concrete Batch Mixing Plant Application

  • Application Brief

    The essential aspect of the concrete batch mix plant to adapt continual production of the concrete nearby plant you require it. Batch mix plant mixes a few of the majority material requisite including water at central mixing area and resultant mixer is transferred thereafter to the related site area. Plant itself is able to generate various batch reports for details analysis and make available to fetch from Mail.

Machine concept

As the control arrangement of the mixer associated with the power source, the operation interface starts process initialization which incorporates the weighing mechanism and conveyor system.

Concrete mixing plant is divided into four parts of gravel & sand feed, powder (cement, fly ash, bulking agents, etc.) feed, water and additives feed & finally stirred transmission or storage.

Related to the pre fixed recipe in HMI the machine starts taking first bin (gravel& sand) weights, bin weights on weigh conveyor framework and will be measured for accurate weight coarse fine feeding.

The control framework will yield the signal of the measured material to start the feed on the belt conveyor. Weigh conveyor is then initiated to transmit the aggregates to hopper or direct to mixer.

Cement and water will be individually simultaneously measured by the starting and all the discharges of gravel+sand, Cement + fly ash & water + additive will perform at a time so as to get the perfect mixture and to reduce mixing time. After mixing, hydraulic gates of mixer will draw the ready mixture to TM (Transit Mixers) or storages via conveyors.

LUBI offers efficient control of weighing and controlling of Batch through upgradation of PLC and HMI controller to operate plant at its optimum efficiency. The GSM solution makes possible to monitor data on your mobile and prepared batch reports can be access on E-mail as well.

 

Visual Layout

Solution from Lubi

Advance, Reliable and Adaptable solution

✔ PLC ensures equipment runs consistently and at optimal conditions

✔ HMI/SCADA functionality empowers accurate supervision and control of all devices

✔ Easy troubleshooting prevents plant downtime

Multi Load Cell Weighing design

✔ Optimized load distribution and maximum weighing capacity

✔ Dynamic measuring accuracy ± 1-2% depending on Material

Data Centric Report Analysis

✔ Data Logging and printing of Production Batch Reports

✔ Non editable Report generation in PDF format

✔ E-mail notification of Report prepared

Product Used

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